Txhawm rau nkag siab meej masterbatches, koj yuav tsum nco ntsoov cov 5 cov ntsiab lus tseem ceeb!
Masterbatches
Masterbatches yog kev sib xyaw ntawm cov kev ua tau zoo thiab cov xim ntau cov xim ua los ntawm ib lossis ntau dua cov khoom siv lossis cov khoom lag luam nqa khoom ntau dhau los ntawm kev ua haujlwm nruj thiab dispersion. Cov ntaub ntawv hauv tsev yog qhov xav tau zoo thiab muaj peev xwm txhim kho muaj peev xwm loj hlob. Yog li ntawd, kev tshawb fawb thiab kev txhim kho ntawm cov txheej txheem ntau lawm thev naus laus zis yog qhov tsim nyog heev.
Cia peb saib xyuas cov masterbatches, suav nrog cov khoom xyaw ntau yam, cov khoom siv yooj yim, thiab thaum kawg kev txhim kho daim ntawv thov thiab kev txhim kho yav tom ntej ntawm cov masterbatches.
1.Kev faib tawm Masterbatch
01. Txawv raws li kev siv
Masterbatches tau muab faib ua kev txhaj tshuaj masterbatches, tshuab moulding masterbatches, spinning masterbatches, thiab lwm yam tuaj yeem faib rau hauv cov qib sib txawv.
Cov thawv ntim tau masterbatch yog siv nyob rau hauv cov thawv ntim khoom kom zoo nkauj, cov khoom ua si thiab lwm cov khoom lag luam hluav taws xob; Kev txhaj tshuaj dog dig yog siv rau cov khoom lag luam yas txhua hnub, thiab lwm yam kev ua tau zoo tshuab Moulding moulding moulding goving ntawm ultra-nyias cov khoom.
Lub tshuab moulding zoo tib yam masterbatch yog siv rau tshuab moulding xim hauv hnab ntim khoom loj thiab cov hnab woven. Spunning Masterbatch yog siv rau textile fiber ntau xim, masterbatch lub zog, muaj zog xim, lub teeb ua kom zoo, zoo lub teeb tiv taus. Low-qib kawm masterbatches yog siv los ua cov khoom lag luam qis uas tsis tas yuav muaj xim siab.
02. Raws li cov cab kuj
Muab faib ua PE, PP, PVC, PS, ABA, Pc, Tsiaj, Pyeby Resin, Polyourcehane, polyamide, Fluororesin Masterbatch, thiab lwm yam.
03. Raws li cov haujlwm sib txawv
Muab faib ua cov tshuaj tua kab mob, nplaim taws, tiv thaiv kev laus, ua kom pom kev zoo, welling masterbatch, wood masterbatch, wood masterbatch, wood masterbatch, wood masterbatch, wood masterbatch, wood masterbatch, wood masterbatch, wood masterbatch, wood masterbatch, wood masterbatch, wood masterbatch, wood masterbatch, wood masterbatch, wood masterbatch, wood masterbatch, wood masterbatch, wood masterbatch
04. Raws li tus neeg siv siv
Nws tau muab faib ua ke mus rau Universal Masterbatch thiab Tshwj Xeeb Masterbatch. Tsawg melting point PE masterbatches zoo li raug siv raws li dav dav-hom phiaj masterbatches rau xim resins lwm yam dua li cov chaw nqa khoom. Feem coob ntawm cov kev lag luam masterbatch hauv ntiaj teb no feem ntau tsis ua rau Universal Masterbatches yog qhov ntsuas tau heev, thiab cov txiaj ntsig kev lag luam yog neeg pluag.
Lub universal masterbath nthuav qhia cov xim sib txawv hauv cov plastics sib txawv, thiab cov nyhuv xim tsis yog qhov paub tseeb. Tus General Masterbatch cuam tshuam rau lub zog ntawm cov khoom, thiab cov khoom yog yooj yim los deform thiab ntswj ntau ntxiv rau kev ua tshuab plastics. Rau universal masterbatches, siab dua cov xim kub-resistant qib pigments yog xaiv ntau dua thiab ua rau muaj pov tseg.
Nyob rau hauv cov txheej txheem ntawm kev ua tshwj xeeb masterbatches, nws muaj cov txiaj ntsig tseem ceeb xws li kev kub siab, zoo dispersion thiab kev nyiam huv. Cov kub ua dhau qib ntawm cov masterbatch tshwj xeeb feem ntau tau siv rau cov khoom lag luam uas muaj kev nyuaj siab tsuas yog thaum kub tshaj qhov qub thiab lub downtime ntev heev.
05. Raws li cov xim sib txawv
Nws tau muab faib ua dub, dawb, ntsuab, liab, xim av, xim av, ntshav, grey, liab masterbatch, thiab lwm yam.
2.Cov khoom xyaw yooj yim ntawm masterbatch raw cov ntaub ntawv
01. Pigments
Pigments yog cov khoom siv xim xim yooj yim, thiab nws yog qhov zoo tshaj plaws los kho cov npoo ntawm lawv cov khoom zoo nrog resin los tiv thaiv kev sib nrig sib pab kom sib haum xeeb thiab ua kom yooj yim rau tawg. Txhawm rau npog thiab sib tov tusyees, cov kuab tshuaj uas muaj ib qho kev sib tw rau cov pigments, xws li o-dichlorobenzute, cov xim yog dispersed, thiab tom qab ntawd cov kuab tshuaj yog rov qab los yog tshem tawm.
02. CARRIER
Cov cab kuj yog lub matrix ntawm masterbatch. Tam sim no, cov masterbatches tshwj xeeb tau raug xaiv nrog tib lub resin raws li tus cab kuj, uas tuaj yeem ua kom muaj kev sib haum xeeb thiab cov xim muaj txiaj ntsig, uas yog qhov ua kom zoo dua ntawm cov pigments. Muaj ntau hom carrier resins, suav nrog polyethylene, random polypropylene, poly1-butene, low tus txheeb ze molecular hnyav polypropylene, thiab lwm yam.
Rau polyolefin masterbatches, Lldpe lossis LDPE nrog cov neeg sawv cev muaj zog, thiab txawm tias qhov kev ua tau zoo dua, thiab cov khoom lag luam zoo dua, thiab cov khoom siv viscosity yog qhov zoo dua.
03. Cov neeg tsis sib haum
Qhov tsis sib xws thiab cov tsho tiv no ua cov xim dispment, yog li cov xim sib xyaw ua ke, thiab nws qhov kev sib tw zoo nkauj, uas muaj kev sib xyaw zoo nrog cov resin thiab kev sib raug zoo nrog cov xim. Muaj ntau hom dispersants, thiab cov neeg txheeb ze tsawg polyethylene siv ciab, polyester, oxidized qis molecular hnyav polyethylene, thiab lwm yam.
04. Ntxiv
Ntxiv rau cov xim, masterbatches kuj ntxiv cov nplaim taws, antioxidants, thiab lwm yam. Qee zaum cov neeg siv tsis tas yuav tsum, tab sis cov tuam txhab masterbatch tseem yuav pom zoo ntxiv qee yam ntxiv raws li cov khoom xav tau.
3.Masterbatches Cov Txheej Txheem Ntau Lawm
Cov txheej txheem ntau lawm ntawm masterbatches muaj nruj yuav tsum tau ua thiab tuaj yeem faib ua cov txheej txheem qhuav thiab ntub dej.
01. Cov txheej txheem ntub
Masterbatch khoom siv yog tsim los ntawm kev sib tsoo, theem tig, ntxuav, kom qhuav thiab qhuav thiab granulation. Thaum sib tsoo cov xim, xws li txiav txim siab cov kev ua kom zoo, kev ua haujlwm sib txawv, cov ntsiab lus thiab lwm yam ntawm kev sib tsoo slurry. Muaj plaub txoj kev ntawm ntub txheej txheem: Ink Txuj Ci, Rinsing Txuj Ci, Txuj Ci Kneading thiab Hlau Xab Npum.
(1) Ink Txuj Ci
Tus qauv cwj mem yog cov txheej txheem ntau lawm ntawm cov kua mem kua txiv. Cov khoom xyaw yog hauv av los ntawm peb chais thiab coated nrog cov txheej txheem tiv thaiv tsawg-molecular tiv thaiv nyob rau saum npoo ntawm cov xim xim. Cov av hauv av muab tshuaj txhuam tau sib xyaw nrog cov cab kuj, yas hauv ob lub hau yas, thiab thaum kawg granulated los ntawm ib lub hau ntswj lossis ntxaib ntsia hlau extruder.
(2) txoj kev ntws tawm
Cov txheej txheem yaug yog tias cov xim, dej thiab dispersant yog siv los hloov cov roj hauv cov roj av, thiab tom qab ntxiv cov cab kuj, extrude thiab granulate kom tau txais masterbatches. Cov theem hloov dua siab tshiab yuav tsum muaj cov kuab tshuaj yeeb zoo organic thiab sib raug cov kuab tshuaj rov qab, uas yog qhov nyuaj ua haujlwm thiab nce qhov nyuaj ua haujlwm.
(3) de thiab txoj kev
Lub Kneading txoj kev yog kom sib xyaw cov xim nrog cov roj-based cab kuj, thiab tom qab ntawd yaug cov xim ntawm cov roj aqueous rau hauv theem roj los ntawm kneading thiab suming. Cov roj muaj roj carrier tsho tiv thaiv cov xim ntawm cov xim los ua kom ruaj khov cov xim sib xws thiab tiv thaiv agglomeration. Tom qab ntawd extrude thiab granulate kom tau txais masterbatches.
(4) cov qauv xab npum
Tus xim av yog hauv av rau qhov me me ntawm 1μm, thiab cov kua tshuaj ntxuav tau los tsim cov dej tiv thaiv ntawm saponification (xws li magnesium stearate), uas yuav tsis ua rau flocculation thiab tswj hwm ib qho kev lom zem. Tom qab ntawd ntxiv cov cab kuj kom do thiab sib tov ntawm kev kub ceev rau extrude thiab granulate masterbatch.
02. Cov txheej txheem qhuav
Qee cov lag luam npaj ua ntej cov pignments los ntawm lawv tus kheej thaum tsim cov high-qib masterbatches, thiab tom qab ntawd granulate los ntawm cov txheej txheem qhuav. Masterbatch ntau lawm cov xwm txheej nthuav tawm ntau yam kev xaiv raws li cov khoom yuav tsum tau ua. Siab nplawm + ib ntsia hlau, siab nplawm + Twin ntsia hlau yog cov txheej txheem ntau lawm ntau lawm. Txhawm rau txhim kho cov dispersion ntawm cov pigments, qee cov tuam txhab zom cov cab kuj ua cov hmoov.
Tov khoom + tib ntsia hlau, tov khoom + ntxaib tawv ncauj yog cov txheej txheem thev naus laus zis siv los ua cov masterbatches zoo. Tam sim no, Masterbatch ntsuas kev ntsuas thiab cov tshuab ua xim xim yog cov nrov tshaj plaws, thiab kev ua tau zoo tshaj plaws los pab cov xim sib txuam.
03. Cov txheej txheem qhuav
Qee cov lag luam npaj ua ntej cov pignments los ntawm lawv tus kheej thaum tsim cov high-qib masterbatches, thiab tom qab ntawd granulate los ntawm cov txheej txheem qhuav. Masterbatch ntau lawm cov xwm txheej nthuav tawm ntau yam kev xaiv raws li cov khoom yuav tsum tau ua. Siab nplawm + ib ntsia hlau, siab nplawm + Twin ntsia hlau yog cov txheej txheem ntau lawm ntau lawm. Txhawm rau txhim kho cov dispersion ntawm cov pigments, qee cov tuam txhab zom cov cab kuj ua cov hmoov.
Tov khoom + tib ntsia hlau, tov khoom + ntxaib tawv ncauj yog cov txheej txheem thev naus laus zis siv los ua cov masterbatches zoo. Tam sim no, Masterbatch ntsuas kev ntsuas thiab cov tshuab ua xim xim yog cov nrov tshaj plaws, thiab kev ua tau zoo tshaj plaws los pab cov xim sib txuam.
4.Khoom Siv Ntau Lawm
Masterbatch cov khoom siv ntau lawm suav nrog cov khoom sib tsoo, muaj ntau thiab qis zeb, tshuab sib tsoo, cov tshuab sib tsoo, siab shear dispersing tshuab, thiab lwm yam.
Lub tshuab kneading los ntawm lub tshuab nqus tsev, rho tawm cov khoom siv tsis zoo thiab lub cev qhuav dej; Thermal ua hauj lwm cov neeg mob yog rhuab los ntawm tshav kub hloov roj, kua cua sov lossis dej txias; Qhov kev rho tawm cov txheej txheem yog lub tog raj kheej tawm, valve tawm thiab ntsia hlau tawm mus; Cov Nkoj Kneading Careller Saws Adadations hloov pauv cov tswv cuab nrawm nrawm los tswj qhov nrawm.
Muaj ob hom kev sib xyaw: qhib kev tov khoom thiab kaw tov khoom. Extrusion granation cov khoom siv suav nrog tib ntsia hlau extruder, tiaj tus extruder (tiaj tus kheej, lub khob sib txawv extruder thiab cov tawv ncauj extruder, thiab lwm yam.
5.Daim ntawv thov thiab kev loj hlob ntawm masterbatches
Masterbatches tau siv dav, feem ntau yog pab cov plastics kev lag luam, roj hmab kev lag luam thiab fiber ntau kev lag luam.
01. Yas
Cov ntsiab lus ntawm yas masterbatch pigment feem ntau yog ntawm 10%, thiab thaum siv, nws ntxiv rau tus qauv tsim lossis cov khoom lag luam nrog tus qauv xim tuaj yeem ua tiav. Masterbatch plastics thiab xim plastics tuaj yeem yog tib yam ntau yam lossis ntau lwm yam yas yas.
Masterbatches tuaj yeem yog tib xim ntau hom lossis ntau xim xim-thaiv ntau yam. Cov xim xaiv xim ntsib kev ua haujlwm thiab cov kev xav tau ntawm cov khoom siv yas. Masterbatches nyob rau hauv lub tshav pob ntawm cov khoom lag luam yas yog qhov loj me thiab muaj cov xim yooj yim siv cov xim tsis txaus, siv tau kom yooj yim, siv tau ntawm cov yas ua kom yooj yim los ntawm cov khoom lag luam xim, muaj cov khoom lag luam xim yooj yim thiab cov xim tsis sib xws thiab cov xim tsis sib haum thiab lwm yam tsis sib haum xeeb.
Polyethylene, polypinylene, polyvinyl chloride, blexigloid, polycaroid, polycaroed yas, amine raws li cov yas, txhua tus muaj masterbatches.
Hauv kev lag luam yas, kev lag luam xav tau rau cov khoom lag luam yas, cov khoom lag luam yas, uas muaj cov nyhuv yas, uas muaj cov nyhuv siv rau kev txhim kho ntawm masterbatches.
02. Roj Hmab
Cov txheej txheej npaj ntawm masterbatch rau roj hmab zoo ib yam li cov ntaub ntawv yas, thiab cov khoom siv hluavtaws thiab cov khoom siv hluavtaws tau xaiv yuav tsum muaj ntau yam uas phim nrog roj hmab. Pigments yog siv nyob rau hauv cov roj hmab raws li txhawb cov neeg sawv cev thiab cov xim. Cov xim dub yog yeej los ntawm cov carbon dub; Cov xim dawb muaj cov zinc oxide, titanium dioxide, calcium carbonate, thiab lwm yam; Lwm cov xim yog hlau oxide, Ultramarine, Ultico olide ntsuab, Pas dej daj, Pas Dej Liab C, Dioxazine violet thiab lwm yam.
Cov xov hlau, cov xaim hluav taws xob siv cov pa roj hmab dub hauv cov roj carbon dub rau cov roj carbon dub rau cov pa roj carbon dub rau cov khoom siv thawj zaug hauv txhua daim masterbatches. Nyob rau tam sim no, kev lag luam hauv tsev thiab txawv teb chaws thiab txawv teb chaws tuaj yeem tsis ua tiav cov khoom lag luam carbon dub masterbatch, txhim kho nws cov khoom lag luam, kev ua lag luam muaj peev xwm loj heev.
Kev siv cov roj hmab masterbatches thaum ua cov roj hmab tuaj yeem zam cov plua plav ya los ntawm powingy pigments thiab txhim kho ib puag ncig kev ua haujlwm. Masterbatches yog ib qho yooj yim rau disperse tusyees, yog li ntawd cov xim roj hmab cov khoom lag luam yog cov khaub ncaws roj hmab yog thiab zoo ib yam, thiab kev noj tiag tiag ntawm cov pigments yog txo.
Tus nqi ntawm cov roj hmab pleev xim yog feem ntau ntawm 0.5% ~ 2%, thiab tus nqi ntawm cov xim inorganic hauv cov xim me ntsis. Qhov kev ua yeeb yam no yuav tsum tau sib piv nrog kev lag luam roj hmab thiab zoo kom tau ua kom tau cov roj hmab ntau yam yuav tsum tau siv ntau yam ntawm cov pigented pigments.
03. Fiber
Fiber qhia kev daws teeb meem yog thaum muaj fiber ntau, cov masterbatch ntxiv rau cov kab viscose lossis cov xim fiber ntau, yog li ntawd cov xim yog nthuav tawm nyob rau hauv cov fiber ntau.
Piv nrog tsoos zas xim, fiber ntau cov roj av xim cob, muaj peb tus txheej txheem ua tiav, tsis muaj peb tus nqi qis dua thiab cov xim tsis muaj txiaj ntsig, suav nyiaj rau 5% ntawm tam sim no.
Pigments rau fiber ntau masterbatches xav tau ci dispersion, cov kuab tshuaj tiv taus, daws dej tsis kam, acorganic lossis organic pigments tuaj yeem xaiv.
Qingdao Yihoo Polymer Technology Co., Ltd. Cov tshuaj antiocet, nplaim taws cov khoom siv, tos txais cov qhua tuaj noj:yihoo@yihoopolymer.com
Lub Sijhawm Post: Dec-20-2022